CAC / BDP BW5BAH-105 Provozní pokyny

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NOTE: Read the entire instruction manual before starting the installation.
This symbol indicates a change since the last issue.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS.....................................................................................................................................................................................2
INTRODUCTION..........................................................................................................................................................................................................3
Explanation of Model Numbers and Rating Plate ..................................................................................................................................................4
General Information .................................................................................................................................................................................................4
LOCATION ...................................................................................................................................................................................................................5
Before You Start ......................................................................................................................................................................................................5
Locating the Boiler...................................................................................................................................................................................................5
INSTALLATION...........................................................................................................................................................................................................5
Installation Requirements.........................................................................................................................................................................................5
Fresh Air for Combustion........................................................................................................................................................................................5
Boilers With Tankless Heater Coil..........................................................................................................................................................................7
Installation System Piping........................................................................................................................................................................................8
Chimney and Chimney Connection.........................................................................................................................................................................8
Electrical Wiring ......................................................................................................................................................................................................9
Equipment and Optional Accessories....................................................................................................................................................................12
Filling Boiler ..........................................................................................................................................................................................................14
OPERATING BOILER ...............................................................................................................................................................................................15
To Start...................................................................................................................................................................................................................15
Fuel Units and Oil Lines........................................................................................................................................................................................15
Air Supply for Combustion....................................................................................................................................................................................15
Draft Regulators (Provided)...................................................................................................................................................................................15
Nozzles (Provided).................................................................................................................................................................................................15
Final Burner Adjustments ......................................................................................................................................................................................16
Oil Burner Maintenance.........................................................................................................................................................................................16
Checking and Adjusting Controls..........................................................................................................................................................................16
MAINTENANCE ........................................................................................................................................................................................................17
Relief Valve............................................................................................................................................................................................................17
Conventional Expansion Tank...............................................................................................................................................................................17
Diaphragm Expansion Tank...................................................................................................................................................................................18
Water System..........................................................................................................................................................................................................18
Tankless Coil (Or Cover Place) Gasket ................................................................................................................................................................18
Oil Boiler/Burner Cleaning Instructions................................................................................................................................................................18
Sequence of Operation-Boiler with Coil...............................................................................................................................................................19
Service Hints ..........................................................................................................................................................................................................20
Parts List.................................................................................................................................................................................................................20
Repair Parts ............................................................................................................................................................................................................20
Installation, Start-Up, and Operating Instructions
BW4B
BW5B
Oil-Fired
Cast Iron Hot Water Boilers
Sizes 140,000 through 280,000
Form: IM-BW4B-01 Cancels: New Printed in U.S.A. 4-01 Catalog No. 63BW-4B0
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1 2 3 4 5 6 ... 23 24

Shrnutí obsahu

Strany 1 - Sizes 140,000 through 280,000

NOTE: Read the entire instruction manual before starting the installation.This symbol → indicates a change since the last issue.TABLE OF CONTENTSSAFET

Strany 2

Fig. 9—Circulator on Supply Pumping AwayA01032FILTROL WITHAIR PURGERAUTOMATICFILL VALVESUPPLY TOSYSTEMMAIN SHUTOFFVALVEDRAIN VALVEFOR POWERPURGINGSHUT

Strany 3

B. GROUNDINGPermanently ground boiler according to local codes and the current edition of The National Electrical Code. Run a 14 gage or heavier coppe

Strany 4

F. THERMOSTAT HEAT ANTICIPATOR ADJUSTMENTSet heat anticipator at 0.2 amps. Measure the AMP drain of the thermostat circuit and adjust the anticipator

Strany 5 - 18″ WITH COIL

G. AUTOMATIC FILL VALVE (NOT PROVIDED)For safe, efficient operation, a hot water system must be filled with water. Adding new water when needed can be

Strany 6

The circulator must have the capacity to provide the circulation required by the heating system. The circulator should be connected to the supplymain

Strany 7 - 8X16 512,000 128,000 384,000

B. FILLING SYSTEM WITH WATEROPTION #1a. Close the main shutoff valve, isolation valves, and zone valves (if applicable). If bypass piping is installed

Strany 8

PROCEDURE 6—FINAL BURNER ADJUSTMENTSA final adjustment must be made with the use of a COMBUSTION TEST KIT. Initial settings for burner are shown on la

Strany 9 - 4 IN. NPT

MAINTENANCETo assure trouble-free operation, we recommend that flue passages, burner, combustion chamber area (target wall and fire door insulation),

Strany 10 - F IN THE

To correct either condition, close valve between boiler and tank. Drain tank until it is empty. Check all tank plugs and fittings. Tighten as necessar

Strany 11 - 4 IN. PER FOOT

4. Replace the oil nozzle with the exact same size and type recommended for use on this boiler.5. Reinstall the burner drawer assembly making sure the

Strany 12

SAFETY CONSIDERATIONSInstalling and servicing heating equipment can be hazardous due to oil and electrical components. Only trained and qualified pers

Strany 13

5. Circulator pump is powered through terminal C1 and runs when boiler water temperature is above low limit setting.6. If boiler water temperature rea

Strany 14

Table 9—Service HintsIF SYSTEM IS NOT HEATING OR NOT GIVING ENOUGH HEAT. . .POSSIBLE CAUSE WHAT TO DOThermostat is not set correctly Reset thermostat

Strany 15

Fig. 22—Exploded Basic Block AssemblyITEM DESCRIPTION1 Section Machined Back2 Section Machined Middle3 Section Machined Front4 Nipple Machined 2-in. —

Strany 16

Fig. 23—Swing Fire Door AssemblyITEM DESCRIPTION1 Section Machined Front2 Stud TFL (Threaded Full Length) 3/8–16-in. X 2–1/4-in.3 Whizlok Nut ZP (Zinc

Strany 17

Fig. 24—Exploded Jacket AssemblyITEM DESCRIPTION1 Right Side Jacket Panel2 Back Jacket Panel3 Top Jacket Panel4 Left Side Jacket Panel5 Front Jacket P

Strany 18

Read and obey the following rules to ensure safe installation and operation:1. Read the Owner’s Manual carefully for safe operation. Failure to follow

Strany 19

8. CHECKING AND ADJUSTING9. MAINTENANCEWARNING: Improper installation, adjustment, alteration, service, maintenance, or use can cause carbon monoxidep

Strany 20

LOCATIONPROCEDURE 1—BEFORE YOU STARTComplete all of the following prior to installing the boiler:1. Check to be sure you have selected the right size

Strany 21 - Table 9—Service Hints

CAUTION: If a fireplace or a kitchen or bathroom exhaust fan is used, an outside air intake should be installed. Thesedevices rob the boiler and water

Strany 22

PROCEDURE 3—BOILERS WITH TANKLESS HEATER COILBoilers may be factory packaged with a tankless heater coil.The use of this coil eliminates the need for

Strany 23

B. TANKLESS COIL PIPINGPiping is as shown in Fig. 9. A tempering valve (mixing valve) is recommended. A flow restrictor may be removed on tankless coi

Strany 24 - Fig. 25—Jacket Parts

1. Start at boiler with a vertical pipe and then an elbow.2. Install draft regulator making it horizontal.3. When regulator is in place, start at chim

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